3D Printing Linking - Remix 2025

  

Challenge:For a student to master the concept of ball and socket linking.

Background: This is a project that was first attempted in 2025.   In it the student involved who was seven and eight during the year spent a considerable amount of their own time attempting to master the concept of 'linking' by producing a unique and original ball and socket design in Tinkercad.

This is a summary of the projects involving linking prior to this.

It was a long term progress that started with video and flipped learning content created by a previous student.   Once this had been completed the student applied their design thinking and  learning to a range of tasks - ultimately producing a range of prints that were used for the 2025 School Market Day for a Christmas range of designs.

One of the most positive aspects of using Tinkercad is the classroom interface and the ability to monitor and access designs, creations and work collaboratively.  As we have a number of classrooms over the years with a bank of designs, having historically access to them at times can allow us to revisit projects.

In the last few years a number of improvements in the quality of 3D Printing has meant that projects that could not be completed due to lack or detail, or too much rafting are now possible.   This linking was revised by the student recently and the print shown left, which was attempted last year but ultimately did not succeed was successfully reprinted.   The student concerned is now returning to a range of 2025 historical designs to see what can be rework, resized and redesigned.

Resources used to complete this project: iPad, Tinkercad App, Bambu P1S Printer, PLA

Level of Difficulty: High - this print is based around two concepts firstly is the basic outline of the cat.   The crucial part of the design that is the most challenging is the linking, the ball and socket work.   This requires a high degree of engineering to complete successfully.

Size: The print measures 100mm across and is 130mm high.  It has a thickness/width of 10mm.   This is larger for this type of print however it was intended to check the improvement to the linking - if it was going to be produced in larger numbers it would be reduced in size.

Cost/Price: Using regular PLA filament the print used 28g of PLA to complete the print.  This had a price point for $0.70c.   There was no rafting associated with this print.

Timeframe: Bambu Labs (the software that is associated with Bambu printers) has developed further information about the printing process now separating the warm up time and the actual print time.   We can use this information to determine that the print had a total of 59 minutes consisting of six minutes to start the printer operating and a total of 53 minutes of printing time.

What we would do differently/Next steps for the students:

As noted this was an independent project worked on by the student looking at their designs from last year - they have already used the process to look at a range of potential prints and designs.  They also have the linking (shown left) as a seperate design which they can then import/apply to a range of designs.  Early testing from this print (ie the student testing it) would appear to show that it is extremely robust.